So the work continues on the pipe tomahawks. This morning I got quite a bit done.
I cut in the stem areas that I will cast pewter into to form the mouthpieces. This was a lot of filing and using the coping saw. Both tools came from my Grandfather's shop. I just love using their tools.
Now it was time to prepare the mold to cast the mouthpiece. I use old manila file folders and painter's tape to construct my molds. You'd think this would not work, but it works perfectly. Not shown above, but I place a wooden dowel in the hole that goes through the middle of the wood so that I don't fill it up with pewter when I pour it. After things cool, you just pull the dowel out and peel off the tape and manila folder.
Yeah, it comes out pretty ugly looking when you take the mold off, but that's good because you want to grind / file away all that rough and discolored stuff. If you shook your mold right after pouring, there shouldn't be any air bubbles that would necessitate starting over. This one came out solid as did the other one. Now it's time to really get to work filing and grinding them into the rough base shape.
As you can see above, the pewter pours turned out great. All that ugliness is gone from the pour. Lots left to do, but they are all cleaned up and ready for final filing into the shape I decide to do at a later date. Now it's on to fitting the heads to the handles for a preliminary fit before sanding.
Here's the rough fit. Sanding will loosen the heads, but the brain tanned deer leather gasket under the pipe bowl will tighten it back up nicely. I was super pleased with the progress I made all before lunch. Now that all the technical parts are done and successful, it's on to the fun part of finishing the handle, filing the heads, and bringing out that beautiful curly maple figuring in the handle. Aqua Fortis is the best thing to bring out that tiger striped pattern.